Best in Class Results
Companies with more frequent S&OP processes are experiencing better order fill results.
As Figure 5 shows, the order fill rate of companies doing quarterly S&OP is worse than
those companies with more frequent S&OP processes. Laggard companies were the
companies that have order fill rate of 50% or lower. Industry average companies have
order fill rate of 51%-90% and the Best in Class have fill rates greater than 90%.
Going from a monthly frequency to a weekly or lower frequency does not seem to result
in better order fill rates. Interviews have revealed the following insights regarding this
phenomenon. One main reason for the order fill rates not getting impacted is probably the
safety stocks that are being kept to cover short term variability in demand. However by
moving into a weekly frequency S&OP process does result in improved production resource
utilization, better leveling of resources and lowered obsolescence. So moving towards
a weekly frequency is recommended in cases where companies have limited production
capacities and are looking to level the production and labor resources based on
demand.

Siloed S&OP processes
S&OP processes continue to be driven by individual organizations in the majority of
companies (83%) while only 17% of companies have cross functional teams. Supply
Chain Operations is the single largest organization (43%) that runs S&OP processes.
There is significant opportunity for change management programs to move towards
cross-functional teams.
Table 3: S&OP Driver Organizations by Industry
| Organization |
Automotive |
Chemicals |
Consumer
durable
goods |
Consumer
electronics |
Consumer
packaged
goods |
Food/
beverage |
| Sales |
- |
- |
11% |
17% |
- |
8% |
| Marketing |
50% |
- |
- |
17% |
8% |
15% |
Supply Chain
Operations |
17% |
71% |
56% |
17% |
62% |
54% |
| Manufacturing |
- |
29% |
11% |
17% |
- |
- |
| Procurement |
- |
- |
- |
- |
8% |
- |
| Finance |
17% |
- |
11% |
- |
- |
- |
Collaborative
team |
17% |
- |
11% |
33% |
23% |
23% |
|
S&OP technology adoption
As shown in Figure 6, 41% of the companies surveyed reported that they are using
spreadsheets for their S&OP solution. Nearly 30% of these companies have ERP solutions
that are capable of doing S&OP demand and supply planning, but these companies
have chosen to supplement with spreadsheets for their S&OP process. The main reasons
cited by these companies are that their users are more comfortable using spreadsheets and
that the ERP technology solution was too complex for them or does not provide adequate
capabilities.
Although it is convenient to use spreadsheets, this strategy lends itself to multiple versions
of the data and is rarely accurate or effective over the long term. This approach also
does not lend itself to executive level inputs. |